Mechanic Aluminium

In the aluminium profile production plant, the process starts with homogenization, casting and pressing. In the casting process, primary aluminium, seconder aluminium and some auxiliary materials are used as inputs. There are electricity, natural gas, and water consumption. 

In the process stage, the processes are carried out automatically by the state-of-the-art homogenization furnace and cooling cabinet feed and discharge charging trolley. In the foundry, the process continues as smelting, alloying, degassing, filtration, casting, cutting to length, homogenization, cooling and packaging respectively.

Billets produced in our foundry have 5”,6”,7”,8” and 10″ maximum length of 7000 mm in diameter and standard alloys (1050, 1350, 5083, 5754, 6005, 6005A, 6060, 6061, 6063, 6082 and 6463), as well as the production of the desired alloy can be made.

In order to achieve the desired quality in our billets, spectral analyses and controls are performed on the spectrometer device by sampling the molten metal during alloying before casting and the billet after casting.

After homogenization, shell thickness measurement, microstructure control, segregation and grain boundary analysis are performed.

In extrusion process, there is electricity, natural gas, and diesel (from forklifts) consumption. In our extrusion lines, aluminium profiles are manufactured for various sectors and purposes. Extrusion process can be summarized as forcing a heated aluminium billet to pass through a die so that the aluminium that exits the die takes a particular shape as it stretches out as a profile. Aluminium profile extrusion is a sensitive process measured in microns. Sistem is a specialist in tailor made aluminium profiles.

Specific component design, based on in-depth knowhow and supported by advanced IT infrastructure, enables us to build bespoke products that are individual to customer specifications. Our experience and resources ensure delivery in the most cost and time efficient way.